Valves Standard
MAJOR VALVE STANDARDS PETROCHEMICAL AND REFINING INDUSTRY
GOST
BUTTERFLY VALVES.
Types: CONTROL, CHECK, SWING CHECK, WICKET
Branch of industry: valves for general industrial usage, valves for gas, valves for chemistry
Diameter nominal (DN), mm from 32-600
Temperature, 0C from -10 to +600
Pressure, (P) up to 6 bar - 50 bar
Body material: Cast-iron, carbon, stainless steel
General standards of butterfly valves:
GOST 22445-88 Swing check valves;
GOST 13252-91 Swing check valves for Pnom ≤ 25MPa;
GOST 25923-89 Butterfly control valves;
GOST 12521-89 Butterfly valves. Basic parameters;
GOST 13547-79 Butterfly wicket valves fo Pnom up to 2,5 MPa;
GATE VALVES.
Connection variants: flanged, butt-welded
Working temperature, 0C from -60 to +565
General specifications and basic parameters: acc.to GOST 5762-74, GOST 9698-86
General standards of gate valves:
GOST 3706-93 Gate valves. End-to-end lenghts;
GOST 9698-86 Gate valves. Basic parameters;
BALL VALVES.
Connection types: butt-welded, flanged
Working temperature, 0C from -46 to +200
Nominal diameter (DN), mm from 10 to1400
Body material: carbon, alloy, stainless, molybdenum steel marks
General standards of ball valves:
GOST 28343-89 Flanged steel ball valves. Technical requirements
GOST 9702-87 Conical and ball valves. Basic parameters.
GOST 21345-78 Conical, ball and cylindrical valves for Pnom to ≈16 MPa . General specification
GOST 28908-91 Ball and butterfly valves. End-to-end, face-to-face dimension.
GOST 14187-84 Conical valves. End-to-end, face-to-face dimension.
GLOBE VALVES
Types: CONTROL, STOP
Working temperature, 0C from -70 to +600
Body material: carbon, alloy, stainless steel marks
Nominal diameter (DN), mm from 6 to 1200
LIFT CHECK AND SAFETY VALVES
Working temperature, 0C from -60 to +600
Body material: carbon, alloy, stainless steel marks
Nominal diameter (DN), mm from 6 to 1200
General standards of globe valves:
GOST 3326-86 Stop valves, lift check and swing check valves. Overal dimension;
GOST 9697-87 Stop valves. Main parameters;
GOST 11823-91 Lift check valves for РN ≤ 25 MPa. General specification;
GOST 16587-71 Safety valves, control valves and pressure regulators. End-to-end lengths;
GOST 12893-83 Single - and double - seated control valves. General technical requirements;
GOST 27477-87 Check valves. Basic parameters;
GOST 5761-74 Globe valves for Pnom ≤ 25 MPа. General specification;
GOST 9789-75 Safety full-lifted flanged steel valves for Pnom ≈ 1,6 and 4,0 MPa;
GOST 12532-88 Directacting safety valves. Basic parameters;
GOST 23866-87 Single - seated, double - seated and cage control valves. Basic parameters.
API 600 Steel Valves - Flanged & Buttwelding Ends
API 600 is the main steel gate valve specification. Valve design and construction criteria are specified,as well as materials and trim designations. An appendix covers information pertaining to pressure seal valves. ISO Standard 10434 is essentially the same as API 600, re-produced in the ISO format.
API 602 Compact Steel Gate Valves - Flanged, Threaded, Welding and Extended-Body Ends
API 602 is for 100 NB (4”) & smaller forged steel gates valve specification. Valve design and construction criteria are specified, as well as materials and trim designations. This standard includes requirements for bellows seal gate valves. In 150, 300 and 600 class API 602 requires a heavier wall than ANSI B16.34.
API 603 Cast, Corrosion - Resistant, Flanged-End Gate Valves
API 603 covers light walled gate valves in sizes NPS 15mm to 600mm (1/2” through 24”), in classes
150, 300 & 600. These valves are used in applications where a thicker API 600 casting is not needed. However, the wall thickness normally conforms to ANSI B16.34 wall.
API 608 Steel Ball Valves - Flanged and Buttwelding Ends
Typically used for floating ball valves, API 608 is the purchase specification for class 150, 300, 600
and 800 class steel ball valves. Valves design and construction criteria are detailed. Trunnion mounted pipeline ball valves are manufactured to API 6D but API 608 is also allowable up to 500 NB (20”).
API 609 Butterfly Valves - Lug-Type and Wafer-Type
API 609 is a specification for butterfly valves with lug-type and wafer-type configurations designed for installation between ANSI B16 flanges, 150 to 1500 class.
API 598 Valve Inspection & Testing
API 598 covers the testing and inspection requirements for check, gate, globe, ball, plug & butterfly valves. Steel valve pressure ratings in ASME/ANSI B16.34 are required to determine
API 598 test pressure for steel valves.
API 6D Specification for Pipeline Valves - Gate, Plug, Ball and Check Valves
Specification for pipeline valves (gate, ball, plug, and check valves) API 6D is the primary standard
for valves used in main line pipeline service, including gate, ball, plug and check valves. Occasionally refinery and petrochemical purchasers will reference the more stringent testing requirements of API 6D, 602, 609 or BS 1868, 1873 is specified upstream. Similarly ball valves manufactured to API 608 may be specified as tested to API 6D.
ASME/ANSI B16.34 Steel Valves - Flanged & Buttwelding Ends
ASME B16.34 is the standard in which steel valve pressure/temperature ratings are specified. It also offers additional valve specification data including non-destructive examination procedures for upgrading. valves for special class service. Gate valves manufactured under B16.34 wall thickness minimums may not meet the minimum wall thickness required of API 600 (cast valves) & API 602 (forged valves) for class 150, 300 and 600.
ASME/ANSI B16.10 Face-to-Face Dimensions of Ferrous Valves
B16.10 specifies the face-to-face dimensions of all flanged and buttweld end valves. Screwed and socketweld end valve face-to-face dimensions are not included in this standard.
MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges and Fittings and other Piping Components
MSS SP-55 outlines the visual inspection criteria for castings (& forgings). This specification is listed as part of the procedure under API 598. NACE MR-0175 Standard for Sour Service Standard material requirements for sulfide stress cracking resistant metallic materials for oilfield equipment MR-0175 is the ‘standard’ for materials used in ‘sour’ environments such as found in piping systems in many refineries. It lists materials, mechanical properties and heat treatments for metals used in hydrogen sulfide bearing hydrocarbon service.
BS 1868 Specification for Steel Check Valves
BS 1868 outlines specifications for flanged and buttweld end check valves for the petroleum
petrochemical and allied industries. Valves made to BS 1868 usually dual conform to ANSI B16.34 wall thickness and other design criteria. There is no API standard for upstream & refinery check valves only API 6D ‘pipeline’ check valves, however API 600, API 603 or ANSI B16.34 are often specified for wall thickness requirements.
BS 1873 Specification for Steel Globe Valves
BS 1873 outlines specifications for flanged and buttweld end globe and stop check valves for petroleum petrochemical and allied industries. Valves made to BS 1873 usually dual conform to ANSI B16.34 wall thickness and other design criteria. There is no API standard for globe valves, however API 600, API 603 or ANSI B16.34 are often specified for wall thickness requirements. In addition API 600 stuffing box dimensions are often specified.
ANSI/ASME STEEL GATE, GLOBE & CHECK VALVES
Cast Gate Valves - API 600
For users of cast gate valves, API 600 is the key document. It details all design material criteria. API 600 also lists important dimensions such as stem diameter minimums, wall thickness and stuffing box size. Cast, globe and check valves can also reference this standard for wall thickness and other design criteria. Another important gate valve standard is ASME B16.34. This standard outlines requirements on valves constructed to ASME boiler code pressure temperature ratings. One important area in which API 600 differs from ANSI B16.34 is minimum wall thickness. API 600 requires a heavier wall for a given pressure rating than does ASME B16.34. API 603 is optionally used for 150# and 300# stainless steel valves and allows a lighter wall thickness than API 600.
Cast Check Valves
Check valves can be manufactured to API 6D (full opening pipeline check valves), BS 1868 or ANSI
B16.34/API 600. Valves manufactured to BS 1868 stocked by Global Supply Line also conform to ANSI B16.34 wall thickness and other design criteria.
Cast Globe Valves
Globe Valves can be manufactured to BS 1873 or ANSI B16.34/API 600. Valves manufactured to BS
1873 stocked by Global Supply Line also dual conforms to ANSI B16.34 wall thickness and other design criteria.
Forged Gate, Globe & Check Valves
Small forged carbon steel gate, globe & check valves in 150#, 300#, 600#, 800# & 1500# class valves are covered by API 602. ANSI 150 to 2500 forged, check and globe valves can also be manufactured to BS 5352. Forged check, gate & globe valves in 2500# are also manufactured to ANSI B16.34. API 602 specification covers the same details for small forged valves that API 600 does for larger valves. API 602 also required a heavier wall for 150#, 300# & 600# classes than ANSI B16.34.
